Genox

Who is Genox

Genox is a made-up word, shortened from Generating Oxygen. It stands for creating a better environment through new, innovative technology. Both the employees and the management of Genox, based in Guangzhou, China, follow this principle and are constantly looking for the most effective, reliable and cost-efficient solutions for recycling waste materials.

This is done not least through extensive testing, obtaining feedback from customers and dealers, and close cooperation with European development partners. On this basis, Genox has developed an extensive range of technically advanced shredders and recycling systems for processing plastics, tyres, steel scrap and electronic waste.

In recent years, the manufacturer has established a worldwide network of experienced business partners and distributors who regularly inform Genox about product demand as well as their customers' experiences. They also keep large stocks of spare parts and equipment with standard specifications for fast delivery and service in their respective target markets.

The partner companies not only support Genox in the development of their own product range, but also provide their customers with valuable advice on how to optimally develop, improve or refine their processes and/or equipment.

Shredders
Genox offers shredders for plastics, electrical appliances, paper, wood and non-ferrous metals.

The V series: single-shaft shredders

The single-shaft shredders of the V series are small to medium-sized shredding machines. They are suitable for processing a wide range of materials to a uniform particle size. Throughput rates typically range from 300 kg/hr - 5,000 kg/hr and above, depending on machine model, material type, screen size and applicatio

Typical applications
 

• Plastics: mouldings, lumps, profiles, films, etc.
• Wood: pallets, joinery waste, green waste, etc.
• Paper and cardboard: documents, production waste, packaging material, etc.
• Copper cables: household, telecommunication and industrial cables including S.W.A.
• Aluminium: used beverage cans (UBCs), shavings, cables, etc.
• Textiles: carpets (rolls and tiles), garments, etc.
• Security destruction: counterfeit items, defective goods, obsolete stock, etc.
• Foam: production waste, etc.

Features

• Energy efficiency plus maximum cutting force plus productivity.
• Shock-absorbing gear reduces stress on drive components.
• Rotor knives can be rotated before replacement and used on four edges.
• Durable counter-knives can be adjusted to maintain cutting clearance.
• Quick-change screens for accurate particle size control.
• Segmented shredding chamber floor with brass guides.
• Two-speed hydraulics with integrated air cooler.
• Self-contained electrical control panel with Siemens PLC control.
• Tested, approved and certified to current CE safety standards.

The J series: Pipe crushers

The J1200 PIPE shredding system is designed to process plastic pipes or plastic profiles up to 6.0 metres long and 1,200 mm in diameter. The four-shaft shredding design is a world-leading technology from China. Due to the optimal allocation of the cutting rotor, the four shafts form the best cutting angle.

The separate motor start significantly reduces the load on the power grid. The cutting shaft can be controlled separately to reduce the operating costs of the machine. The infeed system is equipped with a multi-stage hydraulic cylinder driven and controlled by an efficient, stable and automatic control system. The feed speed can be controlled for shredding different materials to save energy. The unit has a compact, reliable design. The safety control doors and covers are designed with a hydraulic opening device for easy maintenance.


Typical applications

Pipes: large diameter thick-walled pipes, corrugated pipes, etc.
Bins and containers: dustbins, boxes, etc.
Rolled-up materials: carpets, artificial grass, industrial reels, etc.


Features

• Multi-rotor design: the number of rotors can be set according to the size of the material.
• High shear cut between rotor and counter blades, suitable for shredding thin-walled pipes.
• Shock-absorbing gears reduce the load on the drive components.
• Long-life counter-knives can be adjusted to maintain cutting clearance.
• Segmented loader floor with brass guides.
• High-strength hydraulic ram with reinforced support frame, adjustable ram speed.
• Large feed with hydraulic tipper for optimised material loading.
• Automatic locking system of the loading chamber to ensure safety.
• Independent electrical control panel with Siemens PLC control
• Tested, approved and certified according to current CE safety standards.

The GMC range: granulators

GMC heavy duty granulators are designed for granulating larger products with high throughput in a single pass. The GMC machines are specially designed for processing heavily contaminated plastic film or PP big bag material. By using various methods of wear protection such as replaceable wear plates and resistant surface coatings, the GMC machines are well suited for processing abrasive, contaminated materials such as glass-filled plastics and dirty films containing sand.


Typical applications

• Plastics: mouldings, profiles, films, etc.
• Rubber: tyre rubber, relay rubber products etc.
• Paper and cardboard: documents, production waste, packaging materials, etc.
• Copper cables: household, telecommunication and industrial cables including S.W.A.
• Textiles: carpets (rolls and tiles), etc.
• Foam: production waste, etc.

The W series: twin-shaft shredders

Due to the unique design of the rotor and cutting chamber, the rotor and counter knives not only cut the materials very evenly, but also reduce the dust of the raw materials. The wear process of the knives and screens is also slowed down. The surface of the rotor shaft can be coated with a wear-resistant layer to achieve the best abrasion performance and a better utilisation rate.


Typical applications

• PE film(98%)
• Paper
• Cables
• Woven bags

Features

• Twin rotors create a tearing and shredding effect.
• V-cut rotor design with offset blade positioning.
• Heat treated rotor knives - special DC53 steel (hardened) allows four edges to be used before replacement.
• Long life, adjustable fixed knives - cutting clearance can be maintained.
• Wear resistant - tungsten surface coating for abrasive applications.

The BH series: Single-shaft shredders

The BH Series single-shaft shredders are high-performance shredding machines specifically designed for shredding a variety of untreated waste streams into coarse and medium fractions. The powerful, wear-resistant machine design is well suited to demanding recycling tasks.


Typical applications

• Plastics: mouldings, lumps, profiles, foils, etc.
• Wood: pallets, joinery waste, green waste, etc.
• Paper and cardboard: documents, production waste, packaging material, etc.
• Copper cables: household, telecommunication and industrial cables including S.W.A.
• Aluminium: used beverage cans (UBCs), shavings, cables, etc.
• Textiles:carpets (rolls and tiles), garments, etc.
• Security destruction: counterfeit items, defective goods, obsolete stock, etc.
• Foam: production waste, etc.
• Mixed household and commercial waste: RDF/SRF production

Features

• Energy efficiency plus maximum cutting force plus productivity.
• Shock-absorbing gearbox reduces stress on drive components.
• Rotor knives can be rotated before replacement and used on four edges.
• Long-life counter knives can be adjusted to maintain cutting clearance.
• Quick-change screens for accurate particle size control.
• Segmented shredding chamber base with brass guides.
• Drawer mounted on heavy-duty casters.
• Two-speed hydraulic system with integral air cooler.
• Self-contained electrical panel with Siemens PLC control.
• Tested, approved and certified according to current CE safety standards.

The K series: single-shaft shredders

The K series single-shaft shredders are high-performance machines suitable for processing a wide range of materials. The shredders in this series are ideal for shredding flexible and/or medium-hard, bulky products that are often loaded in bales. The fast-acting, PLC-controlled swivel pusher automatically pushes the material onto the rotor according to the motor load, maximising material throughput. Machine capacities typically range from 1,500 kg/h - 9,000 kg/h+, depending on model, material type and application.


Typical applications

• Plastics: mouldings, lumps, profiles, films, etc.
• Wood: pallets, joinery waste, green waste, etc.
• Paper and cardboard: documents, production waste, packaging material, etc.
• Copper cables: household, telecommunication and industrial cables including S.W.A.
• Aluminium: used beverage cans (UBCs), shavings, cables, etc.
• Textiles:carpets (rolls and tiles), garments, etc.
• Security destruction: counterfeit items, defective goods, obsolete stock, etc.
• Foam: production waste, etc.
• Mixed household and commercial waste: RDF/SRF production

Features

• Energy efficiency plus maximum cutting force plus productivity.
• Shock-absorbing gearbox reduces stress on drive components
• Rotor knives can be rotated and used on multiple edges before being replaced.
• Long-life counter knives can be used on two edges and adjusted to maintain the cutting gap.
• Quick-change screens for accurate particle size control.
• Swing Ram Pusher with interchangeable PU slides.
• Quick access to the rotor via the rear chamber access door.
• Twin-speed hydraulics with integrated air cooler.
• Stand-alone electrical control panel with Siemens PLC control.
• Tested, approved and certified to current CE safety standards.

The YS series: single-shaft primary shredders

The YS series primary shredders are designed for processing high-strength, tough materials with a high degree of contamination. The machines shred pressed and bundled material into fractions for further processing.
Film-type materials are broken up to allow effective cleaning and washing. YS shredders are most often positioned upstream of a film washing system, although the machines can also be operated as stand-alone units for in-house recycling.

Typical applications

• Plastic films: agricultural films, films from landfills, films from MRF, etc.
• Ropes: PP/nylon ropes.
• Raffia: PP big bags.

Features

• Slow shredding principle with high torque.
• Low dust and noise operation.
• Low maintenance design.
• Durable shredding blades made of high quality steel are suitable for shredding tough materials.
• Advanced adjustable sealing system prevents product migration and ensures long bearing life.
• Self-contained electrical control panel with Siemens PLC control.
• Tested, approved and certified according to current CE safety standards.

The TS series: twin-shaft pre-shredders

The TS series twin-shaft shredders are hydraulically driven, low-speed, high-torque shredders. The shredding shafts are bi-directional, increasing the cutting performance and capacity of the machine while maximising blade utilisation.


Typical applications

• Municipal solid waste (MSW)
• Commercial and industrial waste (C&I)
• Hazardous waste

Features

• Slow shredding principle with high torque.
• Low dust and noise operation.
• Robust, low maintenance construction.
• Strong blades made of high quality alloy steel are suitable for shredding tough materials.
• Modular chamber design with split end plates and bearing housings allows quick access to vital components.
• Advanced adjustable sealing system prevents product migration and ensures long bearing life.
• Self-contained electrical control panel with Siemens PLC control.
• Tested, approved and certified to current CE safety standards.

The Z series: Vertical shredders

Series Z vertical shredders are mainly recommended for applications where pre-shredded metal scrap from twin-shaft shredding systems is processed. These machines aggressively crush and compact the pre-shredded material while releasing the different fractions, allowing for better separation as well as lower transport costs. The crushers in the upper part of the chamber crush the material until it is small enough to enter the gap between the grinding rings and chamber liners. As the material enters the second stage, the grinding rings pound, grind and roll the material into clean, dense nuggets. When the material is milled into sufficiently small pieces, it falls into the lower chamber and is ejected by the discharge paddles. The above three stages produce a product that is both clean and of high bulk density suitable for transport.


Typical applications:

• End-of-life vehicles: Pre-shredded vehicle body panels.
• Steel scrap: Pre-shredded steel sheets, metal drums, etc.
• Electronic scrap: Materials in accordance with the WEEE Directive, meatballs.
• Construction waste: concrete, wood, plastics, etc.
• Waste from the paper industry: shreds.
• Wood waste: Pallet wood, etc.

Features

• Strong, welded construction of heavy-duty, wear-resistant steel plate.
• Integrated, hardened and CNC drilled two-piece chamber for quick access and simplified maintenance.
• Durable, wear-resistant, replaceable crushers, milling rings and chamber liners.
• Oversized, spherical rotor bearings with advanced seal protection. It prevents bearing damage due to product migration.
• Adjustable product size control by changing the chamber liners or rotor tool.
• Replaceable, heavy-duty wear plates in the shredding chamber.
• Independent electrical control cabinet - with high-quality Schneider components and Siemens PLC.
• Tested, approved and certified according to the applicable CE safety standards.

The M series: twin-shaft shredders

Low-speed, high-torque operation minimises noise and power consumption - while maintaining high throughput rates. These machines are particularly suitable for shredding bulky or voluminous materials that may contain contaminants such as metals or stones.

Typical applications

• Plastics: Mixed plastics, plastic drums or containers, etc.
• Electronic waste: materials in accordance with the WEEE directive.
• Tyres: Car tyres, deflated truck tyres.
• Wood: pallets, etc.
• Packaging materials: cardboard, etc.
• Metals: lead, aluminium, copper, etc.
• Textiles

Features

• Slow shredding principle with high torque.
• Low-dust and low-noise operation.
• Robust, low-maintenance construction.
• Shock-absorbing gearbox bearings reduce stress on drive components.
• Strong, high-quality steel blades are suitable for shredding tough materials.
• Two-piece split bearing housing allows quick access to bearings and rotor.
• Advanced adjustable sealing system prevents product migration and ensures long bearing life.
• Self-contained electrical control panel with Siemens PLC control.
• Tested, approved and certified according to current CE safety standards.

The X series: twin-shaft shredders

The X Series twin-shaft shredders are extremely high-torque, high-throughput, rotating shear shredders often used for pre-shredding large-volume or high-strength materials that may contain contaminants. The unique modular split chamber design provides excellent access to key components, reducing downtime and maintenance costs.


Typical applications

• Tyres: cars, trucks and O.T.R. (Off The Road - earth moving equipment etc.)
• Steel: Car body shells, sheet metal scrap, drums, etc.
• Electronic scrap: materials in accordance with the WEEE Directive.
• Wood: pallets, construction waste, etc.
• Aluminium: castings, profiles, etc.
• Bulky waste: Mixed household waste, commercial waste, material waste from the paper industry, etc.

Features

• Shredding principle with slow speed and high torque.
• Low-dust, low-noise operation and robust, low-maintenance construction.
• Shock-absorbing shaft couplings between gears and cutter shafts reduce operating stress.
• High-strength knives and spacers made of high-quality, heat-treated steel alloys are suitable for shredding tough materials.
• Individual cleaning fingers mounted on the chamber side walls ensure rapid discharge of the shredded material.
• Modular chamber design with split end plates and bearing housings allows quick access to key components.
• Advanced adjustable sealing system for the bearings.
• Self-contained electrical panel with Siemens PLC control.
• Tested, approved and certified according to current CE safety standards.

The GC series: granulators

GC series granulators are high-speed granulating machines specially designed for efficient granulation of various materials in a single pass. These machines are ideal for processing a wide range of materials including plastics, rubber, fibres, copper cables and light non-ferrous metals among others.


Typical applications

• Plastics: mouldings, profiles, films, etc.
• Rubber: tyre rubber, relay rubber products, etc.
• Paper and cardboard: confidential documents, production waste, packaging material, etc.
• Copper cables: household, telecommunication and industrial cables including S.W.A.
• Textiles: carpets (rolls and tiles), etc.
• Foam: production waste, etc.

Features

• Compact design minimises on-site space requirements.
• Angled, split cutting chamber design.
• Oversized, external spherical rotor bearings prevent bearing damage due to product migration.
• Precision machined rotors (forward V-rotor as standard).
• Replaceable wear plates at both ends of the rotor shaft.
• Standard machines are prepared for air extraction.
• Self-contained electrical cabinet - with quality components from Schneider and Siemens PLCs.
• Tested, approved and certified to current CE safety standards.

The GXC series: heavy-duty granulators

The heavy-duty granulators of the GXC series with outputs from 55 kW to 315 kW are designed for high throughputs. With a variety of rotor configurations available, these granulators have a wide range of applications: hollow and bulky materials (e.g. plastic drums, boxes and chairs), flexible materials such as films, woven bags and rubber, harder materials such as profiles, thick sheets and other general plastics.


Typical applications

• Plastics: mouldings, profiles, films, etc.
• Rubber: tyre rubber, rubber tyre products, etc.
• Paper and cardboard: confidential documents, production waste, packaging material, etc.
• Copper cables: household, telecommunication and industrial cables including S.W.A.
• Textiles - carpets (rolls and tiles) etc.
• Foam - production waste, etc.

Features

• Strong, welded construction of thick steel plate.
• Angled, split cutting chamber design.
• Oversized, external spherical rotor bearings prevent bearing damage due to product migration.
• Precision machined rotors (forward V-rotor as standard).
• Manual, electric and hydraulic chamber opening mechanisms - quick access to the cutting chamber for machine maintenance and cleaning.
• Replaceable wear plates at both ends of the rotor shaft.
• Self-contained electrical cabinet - with quality components from Schneider and Siemens PLCs.
• Tested, approved and certified to current CE safety standards.

Recycling systems

Tyre recycling system

Features
 

• The pre-shredding system can be equipped with bolted cutting tools to minimise operating costs and simplify system maintenance.
• The two-stage rasp system effectively frees steel from rubber for effective separation and clean wire production.
• The fine granulation system is equipped with a special rotor designed specifically for shredding tyre rubber. It ensures maximum throughput while minimising the amount of fines produced. The machine is also optimised for low operating and wear costs.
• Textile and dust are extracted at several points in the recycling system.
• A central reverse jet filtration system extracts the dust from the entire system.
• Our mill system can be installed at the rear end of the tyre recycling system. The size and configuration of the system is configured according to specific production requirements, i.e. size and throughput.
• Advanced sound enclosures can be provided to reduce the noise level of the system to below 85dBA.
• Water spray and mist systems are installed on key components to maintain processing temperatures at a safe level as well as to protect against fire.
• System automation ensures that component actions are linked, system capacity is maximised and the system is optimally protected against disruptive material.

Recycling system for refrigerators

Features
 

• The pre-shredding system with powerful compactor piston is designed to handle bulky items.
• The vertical shredding system effectively separates different types of material and compacts the metals into compressed lumps - enabling effective separations and optimising the selling price of the metals.
• The bottom-feeding, high-intensity drum magnet system separates steel lumps from non-ferrous materials with minimal contamination.
• An eddy current separator is installed for non-ferrous metal separation. For non-ferrous metals ~0.5 mm, Genox offers the optional Super Fines eddy current system.
• The Air Classifier system further separates plastics from foam for maximum material recovery.
• A central reverse jet filtration system extracts dust from the entire system.
• Water spray and misting systems are installed on key components to maintain processing temperatures at safe levels and protect against fire.
• System automation ensures that component actions are linked, system capacity is maximised and the system is optimally protected against disruptive material.

Body-in-white and light metal scrap recycling system

Applications
 

• Car body shells
• Light metal scrap
• Waste from the paper industry (ragged coats)

Features
 

• The system is designed for processing car body shells and light metal scrap.
• Minimisation of machine investment and operating costs.
• The robust slat-band conveyor is designed to withstand high loads and material impact, while being sealed to prevent material leakage.
• The high-torque pre-shredder features large-diameter splined shafts, high-strength shredding discs and oversized gears to ensure system performance and reliability.
• The vertical shredding system removes impurities on the steel surface (paint, etc.) and compresses the scrap into lumps.
• The bulk density of the product is maximised and EAF efficiency is greatly increased.
• Separation of the light fraction and fines is controlled by a central reverse jet filtration system.
• Water spray and misting systems are installed on key components to maintain processing temperatures at a safe level and protect against fire.
• System automation ensures that component actions are linked, system capacity is maximised and the system is optimally protected against interfering material.

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CUTMETALL - partner, problem solver, and process optimizer for the recycling and shredding industries.